Questions

What do Cp and Cpk measure in a capability study?
In-process inspections occur at which stages of fabrication and assembly?
What is a 5 Whys technique and give an example scenario in manufacturing.
'SHOULD BE' means drawing quality (source engineered Drawing data).
Process plans are best described as what?
How does ISO 9001 relate to AS9100 for Boeing suppliers?
A pickup is used to process an item on which can be readily reworked to engineering and planning requirements in the immediate shop.
Who establishes the general safety requirements for building aircraft in this country?
Which statement about a Gage R&R study is NOT typically correct?
What data should a Corrective Action Request (CAR) include?
What is the purpose of the first article inspection?
Where on a drawing would you locate the specific tolerances for a block in the design?
Which document describes the details of all operations and inspections to be performed on a particular part?
Calibration is a key element of a robust Quality Plan. Which option reflects this?
Which option is NOT a key element of a robust Quality Plan in aerospace programs?
What is the certificate that proves facilities, equipment, procedures, and quality systems ensure continuous compliance with approved designs and quality system?
Inspection includes the following concept of WHAT: establishing a record indicating that verification has occurred.
What is the purpose of the fieldwork phase in a formal QA audit?
Which attitude resents having someone tell them what to do, or regards rules as unnecessary?
Which two entities are involved in flight testing for new or derivative Boeing aircraft prototypes?
Kitting and component traceability in aerospace assembly primarily ensures which outcome?
Many people believe that accidents happen to others and take more risks.
Which QA inspection verifies that a product meets all engineering specifications and requirements?
Which term describes the opposite of conformance?
Explain APQP and its relation to product realization in aerospace.
What are typical nonconformance severity levels?
When is a shakedown inspection performed?
What is DO-178C and why is it relevant to Boeing software development?
Which document type would you consult for the step-by-step instructions to perform activities described in a BPI?
How are nonconformance classifications defined by severity?
What is the purpose of containment action in NCRs?
Verbalizing while checking your own work helps slow you down and engage another sense.
For close tolerance measurements, select a tool that has a tolerance ratio of at least
What is a modifier?
What's the name of the FAA regulations with which Boeing commercial airplanes must apply?
What term describes a product that deviates from product definition data, specifications, or quality workmanship standards, or the drawing results from engineering drawing errors that may affect form, fit or function?
Which statement describes containment vs corrective action in NCR management?
In Boeing's document hierarchy, a Business Process Instruction (BPI) is typically supplemented by which detailed document that describes the exact execution steps?
In root cause analysis, which statement differentiates root cause from contributory cause?
Which statement best describes Cp/Cpk vs design capability?
Which role is primarily responsible for identifying root causes and proposing corrective actions for quality problems?
AS9100 integration with ISO 9001: which statement is true?
What is the primary purpose of traceability in aerospace manufacturing?
Which term describes the act of withholding a non-conforming product from use?
What is 'traceability chain' in aerospace manufacturing?
Which statement best describes a correct description of an Engineering Change Request (ECR)?
Which type of document describes details of how to do the jobs that need to be done to accomplish a goal?
What is the purpose of acceptance criteria in aerospace quality?
In calibration terminology, which term denotes a reference instrument used to ensure dimensional accuracy?
Discrepancy means the part is different in some way from the drawing or specification, and does not mean requirement.
During prototype development, which groups conduct extensive design reviews, instructions, and flight testing for a new or derivative aircraft?
What QA procedure is used when a new or significantly revised part goes through manufacturing?
The QA procedure that permits inspection of only some representative examples of a product is called
Where is the most current engineering data stored?
Which term is not the 3-point reference system?
If multiple requests for inspection come at the same time, which request does quality inspection generally address first?
When an inspector receives a new assignment that requires using an unfamiliar inspection process, who is responsible for making sure the inspector is well prepared to begin work?
Which term refers to the gauge that provides dimensional standards for calibration?
Where on a drawing would you locate the tolerance related to a feature?
Which stamp is most commonly used by QA inspectors?
In the Boeing document hierarchy, procedures provide authority for which type of document?
Which statement best describes the relationship between Cp and Cpk when the process is perfectly centered?
Which statement best describes the objective of a Gage Repeatability and Reproducibility (Gage R&R) study?
What term describes obtaining objective evidence to confirm that specified requirements have been fulfilled?
In root cause analysis, which statement correctly describes contributory factors?
Determine whether a particular fabrication process meets engineering requirements is called what?
Which role researches quality problems and looks for solutions?
In what portion of a picture sheet can you find the block tolerance?
What is FTA (Fault Tree Analysis) and when is it used?
Which type of document describes details about how to accomplish activities described in a BPI?
In Boeing's document set, which document type describes how to accomplish activities described in a BPI?
The description of the allowable variation between a feature and its basic dimensions is called what?
What does SPC stand for, and what charts are commonly used to monitor process stability?
In what portion of a picture sheet can you find the block tolerance?
Why is supplier audits important in Boeing's QA program?
Which description best captures the difference between DFMEA and PFMEA in terms of lifecycle stage?
The presence of an inspection stamp on production order inspection column signifies?
What is an exception report in QA and how is it used?
Which item is listed or indicated in a flag note or general note?
Why is traceability important in aerospace manufacturing?
What is the purpose of Measurement Systems Analysis (MSA) in a manufacturing environment?
ECO close-out requires which evidence?
What is the primary purpose of AS9100 in Boeing's quality operations?
Who of the following can legally void an inspection stamp?
What term describes a product's characteristics meeting the contract requirements and deemed acceptable by quality?
What constitutes a compliant calibration in QA?
In NCR management, which statement best describes containment?
What is a formal audit and what are its typical phases?
Which attitude is known for taking risks, these people attempt to prove that they are better than anyone else?
Which document is used to document corrective actions for recurring process problems?
Which item provides the exact, step-by-step instructions to complete activities described in a BPI?
What element is typically included in the traceability chain for aerospace parts?
Acceptance sampling and AQL: which statement describes their relationship?
ESCAPE is a Boeing term used when
How does the quality inspector know when products are ready for inspection?
Which feature is NOT an essential component of an effective internal QA audit plan?
According to AS9100, what is Boeing required to do regarding nonconforming materials?
Which of the following best describes 5S on the Boeing production floor?
Which statement about the Type Certificate is true?
What does PFMEA aim to achieve?
Which stamp is most commonly used by QA inspectors?
What QA procedure permits inspection of only a representative sample of a product?
The Type Certificate verifies compliance with design requirements of which authority?
Under AS9100, for nonconforming materials, which option reflects a required action?
Which certificate authorizes production of reasonable duplicates of aircraft, including replacement and modification parts?
What is the purpose of SCAR (Supplier Corrective Action Request) in supplier QA?
There are jobs that require an inspection at certain steps before they can continue. What are these inspections called?
When is a statistical sampling plan typically applied in aerospace manufacturing?
Which discrepancy process permits a discrepancy without rework instructions?
In NCR/CAR processing, lead time is defined as the total time from NCR initiation to closure.
What is a documented technique that is repeatedly used in the repair of a non-conformance called?
What is a supplier quality performance metric and give examples?
Which statement about Cp/Cpk in process capability?
When the inspector arrives at the work area where a part is awaiting inspection, what is the first task?
In change management, what does an Engineering Change Order (ECO) represent?
Which statement about sampling plans is true?
What is the Change Control Board (CAB) and its role?
Which scenario best illustrates the use of a corrective action?
If a part has a discrepancy, which statement best describes its meaning?
Which software is where the current engineering data is stored?
Which software is used by shop personnel to print process plans?
What type of inspection verifies the operation just performed?
What is a masters?
What is a DFMEA and how is it different from PFMEA?
For a new or derivative aircraft prototype, what certificate is issued when FAA airworthiness standards are fully demonstrated?
When sampling inspections are permitted, the inspector follows the sampling plan that has been written specifically for that part.
Escape is a Boeing term used when?
What is AS9100?
Which term describes the allowable variation between a feature and its basic dimensions?
Which statement best describes the meaning of a 4:1 tolerance ratio when selecting a measurement tool?
Define 8D problem solving and its role in Boeing supplier quality.
'AS IS' means the actual condition (measurements, hardness, etc.) of a part.
What is configuration management and why is it essential in aerospace projects?
Which attitude leaves action to others for better or worse outcomes?
A disclosure is a letter sent when?
A disclosure letter is used to communicate with which party?
How are FMEA results used in manufacturing decisions?
These people with this attitude do not see themselves as making a great deal of difference in what happens to them... they leave the action to others. What term describes this attitude?
What is a PFMEA and how is it used?
In Boeing quality organization, which role ensures the quality of installation plans (IP), shop order instances (SOI), and orders (MESCI) for manufacturing?
Which term best describes the document that details all operations and inspections for a part?
Which statement about ECO is true?
Which certificate is associated with the design rather than production?
Who initiates a Supplier Corrective Action Request (SCAR)?
Which concept involves sampling rather than inspecting all items?
Which QA activity serves as the final verification that a product satisfies all engineering specifications and requirements?
If a QA inspector discovers a product problem that, because of a process error, has occurred repeatedly during a one-month period, what type of NCR page is required?
Which role determines when it is acceptable to perform statistical sampling rather than 100% inspection?
Which statement best describes in-process inspection?
Which QA activity is used to confirm a product meets all engineering specifications only after the manufacturing process is complete?
What term describes the attitude of someone who wants to do something immediately without considering alternatives?
Which control chart pair is commonly used to monitor stability when subgroups have more than one observation?
How does the inspector determine what kind of inspection to perform for a particular detail part?
What is the purpose of a First Article Inspection (FAI)?
What is the purpose of traceability in root cause analysis?
Which software stores the current engineering data in a digital system?
Which system is indicated as the source for parts and BOM data for CAPP?
In-process inspections are performed at which stages of the fabrication and assembly process?
In the Boeing quality organization, which role ensures the quality of the work instructions (IP, SOI, and ORDERS) for manufacturing?
If a part or assembly does not pass inspection, it enters
In responding to a quality issue the right thing to do is to
Which certificate is issued when an airplane design complies with FAA design requirements?
What does NCM stand for?
If a discrepancy is caused by manufacturing error, what should be included in the discrepancy text?
Should manufacturing error be included in discrepancy text?
In Boeing terminology, Escape describes which event?
Which statement best describes the relationship between Cp and Cpk in process capability analysis?
During process inspections, the inspector verifies that the self-inspection or operational process used is exactly as indicated by the production order and BAC specifications.
A notice of escapement (NOE) is the letter sent when
Which statement about the Change Control Board is true?
In the Boeing document hierarchy, procedures provide authority for which type of document?
What is the tolerance zone value for the described GD&T feature?
How does vendor qualification occur in the aerospace context?
People with this attitude do not see themselves as making a great difference and blame luck or others.
What is risk-based thinking in AS9100 and how should it be applied?
Which software is used to create process plans (these are the manufacturer ingredients work instructions for shop personnel.)
What is the purpose of kitting and component traceability in aerospace assembly?
Which statement correctly defines ECO and ECR?
REJECTION means non-conformance product is withheld from use.
Which term is used to describe the allowable variation in dimensions?
Which document is used to manage non-conforming parts and associated corrective actions?
Which is the final step in the 8D problem-solving process?
CAPP receives its parts and BOM data from which data-management system?
Which attitude resents having someone tell them what to do, or regard rules and procedures as unnecessary?
Which statement about Cp/Cpk vs design capability is correct?
Describe the difference between preventive actions and corrective actions?
What is DO-254 and when is it applied?
What term describes a documented technique that is repeatedly used to repair non-conformances?
Which discrepancy process permits a discrepancy without providing rework instructions?
What is a Nonconformance (NCR) and typical steps to close it?
What is PPAP and when would Boeing require it?
Which statement about an ECN within a formal change control process is correct?
What does the presence of an inspection stamp on a production order signify?
In 8D problem solving, which step focuses on implementing actions to permanently prevent recurrence and verify effectiveness?
What is the role of Change Control and an Engineering Change Notice (ECN) in Boeing's engineering process?
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